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A cutting tool that achieves the smallest groove width with an independent mechanism.
By reducing material waste during the cutting process, we can minimize losses and be environmentally friendly. It's truly a win-win with With Twin. If we increase the rigidity of the cutting tool, we can make the blade width narrower. This way, we won't waste material as chips. With this idea in mind, With Twin was developed.
The optimal solution for machining difficult-to-cut materials: Cutting-edge tools that support precision machining in the aerospace field.
To achieve high-precision machining in the aerospace and space fields, HORN's tools are designed with cutting-edge technology. They also accommodate the machining of difficult materials, including steel and titanium, contributing to improved production efficiency and tool life. Product Lineup ◆ Tools for Boring Machining: Super Mini with Sintered U-Shape Breaker - Compatible with pilot hole diameters of φ 4.0, 5.0, 6.0 mm and above - Resolves chip clogging even with steel and stainless steel ◆ Tools for Titanium Machining, Grooving, Side Milling, and Parting: WT Type Chip Breaker - Insert widths of 2 / 2.5 / 3 mm - Corner R of 0.2 mm ◆ IG Coating - In-house developed AlTiSiN coating - HiPIMS coating (High Power Impulse Magnetron Sputtering) - Achieves long tool life with excellent smoothness, hardness, and toughness ◆ End Mills - Provides sharp cutting performance for stable machining HORN's machining tools enable high-precision and high-durability machining in the manufacturing of aircraft components and products for the space industry.
真鍮のポリゴン加工！使用工具や切削条件もご紹介しております
今回の削レポ(けずレポ)は真鍮のポリゴン加工を行いました。 高能率で六角や四角などの平面形状を加工する際に好適な加工法です。 スパナをかけるワーク用によくお使いになる加工だと思います。 エンドミルなどの工具を用いる場合よりも、約7～8倍の加工効率で平面を 加工することが可能です。 ※コラムの詳細内容は、関連リンクより閲覧いただけます。 詳しくは、お気軽にお問い合わせ下さい。
Comfortable cutting processing. Achieving excellent workability and cutting performance through a unique mechanism.
**Overview** The "KPK Series" is a tool designed to make the challenging process of plunge cutting more comfortable. With its smart design that excels in workability, it allows for stress-free chip replacement (no hammer or screws needed). The chip is securely fixed with three unique clamping surfaces. The robust clamping structure suppresses chip displacement and vibration, enabling comfortable machining. **Features** - Smart design that excels in workability for stress-free chip replacement - The chip is securely fixed with three unique clamping surfaces, suppressing chip displacement and vibration for safety and security - JCT type is available in the lineup, compatible with internal lubrication
Insert with chip breaker for groove cutting and side cutting that contributes to reducing chatter and tool wear! A machining tool that eliminates chip clogging.
Do you have any of these concerns with inner diameter machining? - "Frequent occurrences of chip clogging in the inner diameter" - "Struggling to find tools that are rigid yet capable of machining deep grooves" At IZUSHI, we offer a wide range of inner diameter grooving tools from the German manufacturer HORN, which specializes in grooving tools. 【Features】 - High rigidity and stable machining enabled by a unique six-sided clamping system - Internal coolant supply that reliably delivers coolant to the cutting edge - Secure clamping guaranteed with a single screw tightening - One holder can accommodate various machining and groove widths within the same system - Compatible machining: grooving, boring, threading, end face grooving, chamfering - Minimum pilot hole diameter: φ 6.0 mm to φ 18.0 mm - Insert width: 0.7 mm to 3.0 mm - Maximum groove depth: 0.8 mm to 8.0 mm Examples of improved cutting conditions, tool life increased by over 10 times, and machining time reduced by approximately 46% can be found in the PDF download. *For more details, please download the PDF or contact us directly.
Demonstrates exceptional chip breaking performance, reducing the hassle of processing interruptions. Also achieves tool longevity.
Do you have any of these concerns with your machining tools? - "Chips getting stuck in the inner diameter" - "Chips elongating and adversely affecting the work surface and tools" - "Machining stops due to chip clogging issues" We have launched a new tool to solve these problems. A campaign is currently underway! 【Features】 - Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products supporting φ 4.0 and φ 5.0 mm will be released in December 2024) - Eliminates chip clogging even with steel and stainless steel - Usable with existing tool holders - Economical due to the realization of breaker formation through sintering, enabling low-cost mass production compared to laser and grinding products For more details, please feel free to contact us.
![[Case Studies of Solving Processing Troubles] Now Available! We accept inquiries regarding mold processing issues.](https://image.mono.ipros.com/public/product/image/df7/2000681167/IPROS42593260204093249162.jpeg?w=280&h=280)
Supporting the resolution of on-site processing troubles and challenges!! Are you facing any difficulties or concerns with machining processing or CAM program creation?
□ I want to reduce machining processing troubles. □ I want to reduce quality-related defects. Is the issue with dimensions a machine problem? □ Issues like burrs and steps do not go away even after taking measures. □ Is the current processing method appropriate? □ Am I creating programs based on incorrect judgments? □ Are the tools and conditions appropriate? I want to extend the tool life. □ It is difficult to determine the timing for regrinding. □ What is the correct way to use chucks and holders? □ I want to deepen my knowledge of cutting processing. □ I want to know efficient processing methods. □ I want to eliminate the skill gap between new and young employees and veterans. □ I want to shorten the program creation time. Sometimes I can't meet deadlines. Etc. If any of these apply to you, please feel free to consult with us.
Tool life increased by over 20 times! Eliminate chip wrapping with sintered U breakers. For hole diameters φ4.0mm and above. Cutting tools by HORN.
Do you have any concerns with processing tools like these? - "Chips getting stuck in the inner diameter" - "Chips elongating and adversely affecting the work surface and tools" - "Processing frequently stopping due to chip clogging issues" We have released a new tool to solve these problems. ◆ Boring processing tool with sintered U-shaped breaker, Super Mini 【Features】 - Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products compatible with φ 4.0 and φ 5.0 mm will be released in December 2024) - Prevents chip clogging even when processing steel and stainless steel - Usable with existing tool holders - Economical due to the formation of the breaker through sintering, enabling mass production at a lower cost compared to laser and grinding products - The Super Mini series allows the use of over 1000 different inserts with a single holder. We have also achieved a reduction of approximately 92% in tool costs by replacing tools from other companies. For more details, please feel free to contact us.
